Block Copolymer Comprising at least one Polyester Block and at least one Poly(ethylene glycol) Block

ABSTRACT

The present invention provides a block copolymer for a coating on an implantable device for controlling release of drug and methods of making and using the same.

CROSS REFERENCE TO RELATED APPLICATION

The present application is a continuation of co-pending U.S. patentapplication Ser. No. 12/106,212, filed on 18 Apr. 2008, and published asUnited States pre-grant publication no. US 2009-0263457 A1 on 22 Oct.2009, which is incorporated by reference herein in its entirety,expressly including any drawings, and is incorporated by referenceherein for all purposes.

FIELD OF THE INVENTION

The present invention relates to a block copolymer comprising at leastone polyester block(s) and a poly(ethylene glycol) block for controllingthe release of a drug from a coating for an implantable device.

BACKGROUND OF THE INVENTION

Percutaneous coronary intervention (PCI) is a procedure for treatingheart disease. A catheter assembly having a balloon portion isintroduced percutaneously into the cardiovascular system of a patientvia the radial, brachial or femoral artery. The catheter assembly isadvanced through the coronary vasculature until the balloon portion ispositioned across the occlusive lesion. Once in position across thelesion, the balloon is inflated to a predetermined size to radiallycompress the atherosclerotic plaque of the lesion to remodel the lumenwall. The balloon is then deflated to a smaller profile to allow thecatheter to be withdrawn from the patient's vasculature.

Problems associated with the above procedure include formation ofintimal flaps or torn arterial linings which can collapse and occludethe blood conduit after the balloon is deflated. Moreover, thrombosisand restenosis of the artery may develop over several months after theprocedure, which may require another angioplasty procedure or a surgicalby-pass operation. To reduce the partial or total occlusion of theartery by the collapse of the arterial lining and to reduce the chanceof thrombosis or restenosis, a stent is implanted in the artery to keepthe artery open.

Drug delivery stents have reduced the incidence of in-stent restenosis(ISR) after PCI (see, e.g., Serruys, P. W., et al., J. Am. Coll.Cardiol. 39:393-399 (2002)), which has plagued interventional cardiologyfor more than a decade. However, a few challenges remain in the art ofdrug delivery stents. For example, release of a drug from a coatingformed of an amorphous may often have a burst release of the drug,resulting in insufficient control release of the drug.

Therefore, there is a need for a coating that provides for a controlledrelease of a drug in the coating.

The embodiments of the present invention address the above-identifiedneeds and issues.

SUMMARY OF THE INVENTION

In according to one aspect of the present invention, it is provided animplantable device. The implantable device comprises a block copolymerthat comprises at least one polyester block and at least onepoly(ethylene glycol) (PEG) block. The PEG block has a weight averagemolecular weight (M_(w)) from about 1,000 Daltons to about 30,000Daltons. The block copolymer is biosoluble, and upon exposure to aphysiological environment, 80% mass of the block copolymer will dissolvein a period of about 1 day to about 90 days.

In some embodiments, the polyester block(s) in the block copolymercomprises glycolide, lactide, trimethylene carbonate, caprolactone, orcombinations thereof. The lactide can be optically active or racemic andcan be D,L-lactide, L-lactide, D-lactide, or combinations thereof. Thepolyester block(s) can have various molar concentrations of any of thesemonomers. For example, the polyester block(s) can have lactide with amolar concentration in the polyester block(s) of at least 60% or atleast 80%. In some embodiments, the polyester block(s) can haveglycolide with a molar concentration in the polyester block(s) ofbetween about 10% and about 75%.

In some embodiments, the block copolymer can comprise biodegradable sideblocks. The side blocks can be any biodegradable polymer, a few examplesof which are polyanhydrides, poly(ester amides), polythioesters, orcombinations thereof.

In some embodiments, the block copolymer can be an alternating A-B blockcopolymer where A is a poly(lactide-co-glycolide) (PLGA) block and B isthe PEG block.

A few non-limiting examples of the block copolymer arepoly(lactide-co-glycolide-co-caprolactone)-block-PEG-poly(lactide-co-glycolide-co-caprolactone), poly(trimethylenecarbonate-co-glycolide)-block-PEG-block-poly(trimethylenecarbonate-co-glycolide), polylactide-block-PEG-polyactide,poly(trimethylene carbonate-co-glycolide)-block-PEG-poly(trimethylenecarbonate-co-glycolide), and combinations thereof

The block copolymer of embodiments described above can have differentmolecular weights. In some embodiments, the block copolymer has aweight-average molecular weight (M_(w)) of about 60,000 Daltons orhigher or a M_(w) of about 100,000 Daltons or higher.

The block copolymer of the various embodiments above can form a coatingon the implantable device or at least a portion of the body structure ofthe implantable device. In some embodiments, the coating or the bodystructure of the implantable device can further comprise a bioactiveagent. Some examples of the bioactive agent can be paclitaxel,docetaxel, estradiol, 17-beta-estradiol, nitric oxide donors, superoxide dismutases, super oxide dismutases mimics,4-amino-2,2,6,6-tetramethylpiperidine-1-oxyl (4-amino-TEMPO), biolimus,tacrolimus, dexamethasone, dexamethasone acetate, rapamycin, rapamycinderivatives, 40-O-(2-hydroxy) ethyl-rapamycin (everolimus),40-O-(3-hydroxy)propyl-rapamycin, 40-O-[2-(2-hydroxy)ethoxy]ethyl-rapamycin, and 40-O-tetrazole-rapamycin,40-epi-(N1-tetrazolyl)-rapamycin (ABT-578), zotarolimus, Biolimus A9(Biosensors International, Singapore), AP23572 (Ariad Pharmaceuticals),γ-hiridun, clobetasol, pimecrolimus, imatinib mesylate, midostaurin,feno fibrate, prodrugs thereof, co-drugs thereof, and combinationsthereof.

The implantable device can be any implantable device such as a stent.The implantable device can be biodurable or bioabsorbable. In someembodiments, the implantable device is a bioabsorbable stent.

In according to a further aspect of the present invention, it isprovided a method of fabricating an implantable medical device. Themethod comprises forming a coating on the implantable device, thecoating comprising a block copolymer of the various embodimentsdescribed above. The coating can comprise crystalline, amorphous, orsemi-crystalline morphologies. In some embodiments, the coatingcomprises a semi-crystalline morphology where the block copolymercomprises polyester block(s) having lactide in a molar concentration ofat least 60% or at least 80%.

The implantable device described herein can be formed on an implantabledevice such as a stent, which can be implanted in a patient to treat,prevent, mitigate, or reduce a vascular medical condition, or to providea pro-healing effect.

In some embodiments, the vascular medical condition or vascularcondition is a coronary artery disease (CAD) and/or a peripheralvascular disease (PVD). Some examples of such vascular medical diseasesare restenosis and/or atherosclerosis.

Some other examples of these conditions include thrombosis, hemorrhage,vascular dissection or perforation, vascular aneurysm, vulnerableplaque, chronic total occlusion, claudication, anastomotic proliferation(for vein and artificial grafts), bile duct obstruction, urethralobstruction, tumor obstruction, or combinations of these.

DETAILED DESCRIPTION

The present invention provides a block copolymer comprising apoly(ethylene glycol) (PEG) block and at least one polyester block. Theblock copolymer can form a coating on an implantable device forcontrolling the release of a drug from the coating. The polyester blockis hydrophobic, imparting hydrophobicity to the block copolymer; and thePEG block is hydrophilic, imparting hydrophilicity to the blockcopolymer. The block copolymer generally has a weight-average molecularweight (M_(w)) of about 60,000 Daltons or higher or, more preferably,about 100,000 Daltons or higher.

The polyester block can include any monomers capable of forming thepolyester block. In some embodiments, the polyester block(s) can includeunits such as lactide, glycolide, caprolactone, trimethylene carbonate(TMC), or combinations thereof. Selection of different monomers for thepolyester block(s) allows one to design the molecular structure of theblocks such that the drug/polymer interaction parameter can be minimizedto provide for a better control of the drug release. A drug/polymerinteraction parameter is directly and positively related to thedifference between the solubility of drug and polymer. For the drug tohave a controlled release from the polymers, the drug and the polymershould be miscible, which means their interaction parameter is equal tozero. The miscibility of the drug and polymer can be estimated by theHildebrand solubility parameters, and therefore, the Hildebrandsolubility parameters of the drug and polymer provide a measurement ofthe drug/polymer interaction parameter. For example, to provide acontrolled release of everolimus from a coating formed of a polyesterincluding PLLA and/or PLGA, the polyester block(s) can be designed toinclude hydrophobic units such as caprolactone units; PLLA or PLGA aremore hydrophilic compared to everolimus, and it's desirable to have amore hydrophobic chain of caprolactone so that the polymer would be morehydrophobic to be more miscible with drug.

In some embodiments, the block copolymer comprises at least onepolyester block comprising glycolide and a PEG block. The glycolideprovides an accelerated or enhanced degradation of the block copolymer.For example, the block copolymer can comprises polyester blocks derivedfrom lactide and glycolide and a PEG block where the glycolide monomerimparts enhanced degradation to the polymer, and the lactide monomerimparts mechanical strength to the block copolymer. For fasterdegradation, the polyester blocks generally have a molar concentrationof glycolide between about 10% and about 75%.

The block copolymer disclosed herein can have various absorption rate.For example, the block copolymer can have an absorption rate that about80% mass of the block copolymer can dissolve in a period of about 1 dayto about 90 days in a physiological environment. A coating formed ofsuch a block copolymer is preferable to be biosoluble. Such biosolublecoatings will absorb in the blood stream by dissolving mechanism therebymitigating side effects caused by smaller molecule by-products, whichcan cause inflammation or other adverse reaction to the vessel wall,produced in the absorption or degradation process of a polymer in acoating.

In the block copolymer where the polyester block comprises lactidemonomer, the lactide can be DL-lactide, D-lactide, L-lactide, ormeso-lactide. Such a block copolymer can form a coating with asemi-crystalline morphology where the L-lactide molar concentration canbe at least 60% of the polyester block(s), e.g., more than 80% of thepolyester block(s).

The PEG block also imparts biobeneficial properties to the blockcopolymer. As used herein, the term “biobeneficial” shall mean, amongothers, the attributes of being non-fouling and inflammation reduction.Such attributes also include biosoluble. As used herein, the termbiosoluble refers to the attribute of being absorbable in the bloodstream by dissolving mechanism.

In the block copolymer, the M_(w) of the PEG block generally can rangefrom about 1K Daltons to about 30K Daltons. In some embodiments, theM_(w) of the PEG block can be below 1K Daltons or above 30K Daltons.However, the molecular weight of the PEG block shall be small enough(e.g., below about 40,000 Daltons) such that the block copolymer candegrades into fragments capable of passing through the kidney membrane.Some exemplary M_(w) of the PEG block are 6,000 Daltons, 10,000 Daltons,20,000 Daltons, or 25,000 Daltons. The block copolymer can have variouslevels of PEG.

In some embodiments, the block copolymer described herein can includeside blocks. To avoid a build up of the polymers in the kidneys, theside blocks can be designed to be biodegradable. Some examples of theside blocks are polyanhydrides, poly(ester amide), polyamino acids,peptides, and/or polythioesters.

Some examples of the block copolymers are PLGA-PEG-PLGA,P(LA-GA-CL)-PEG-P(LA-GA-CL), P(TMC-GA)-PEG-P(TMC-GA), PLA-PEG-PLA,P(TMC-GA)-PEG-P(TMC-GA). As used herein, “LA” is lactide, “GA” isglycolide, “LGA” is lactide-co-glycolide, “CL” is caprolactone, and TMCis trimethylene carbonate.

In some embodiments, the block copolymer can be an alternating blockcopolymer. For example, the block copolymer is A-B alternating blockcopolymer where the A block is PLGA and the B block is PEG.

In some embodiments, the block copolymer can form a coating that caninclude one or more bioactive agents, e.g., drug(s). Some exemplarybioactive agents that can be included in a coating having a hygroscopiclayer described above are paclitaxel, docetaxel, estradiol,17-beta-estradiol, nitric oxide donors, super oxide dismutases, superoxide dismutases mimics, 4-amino-2,2,6,6-tetramethylpiperidine-2-oxyl(4-amino-TEMPO), biolimus, tacrolimus, dexamethasone, dexamethasoneacetate, rapamycin, rapamycin derivatives,40-O-(2-hydroxy)ethyl-rapamycin (everolimus),40-O-(3-hydroxy)propyl-rapamycin,40-O-[2-(2-hydroxy)ethoxy]ethyl-rapamycin, and 40-O-tetrazole-rapamycin,40-epi-(N1-tetrazolyl)-rapamycin (ABT-578), zotarolimus, Biolimus A9(Biosensors International, Singapore), AP23572 (Ariad Pharmaceuticals),γ-hiridun, clobetasol, pimecrolimus, imatinib mesylate, midostaurin,cRGD, feno fibrate, prodrugs thereof, co-drugs thereof, and combinationsthereof. Some other examples of the bioactive agent include siRNA and/orother oligoneucleotides that inhibit endothelial cell migration. Somefurther examples of the bioactive agent can also be lysophosphatidicacid (LPA) or sphingosine-1-phosphate (S1P). LPA is a “bioactive”phospholipid able to generate growth factor-like activities in a widevariety of normal and malignant cell types. LPA plays an important rolein normal physiological processes such as wound healing, and in vasculartone, vascular integrity, or reproduction. As used herein, in someembodiments, the term “drug” and the term “bioactive agent” are usedinterchangeably.

A coating formed from a block copolymer described herein can be formedon an implantable device such as a stent, which can be implanted in apatient to treat, prevent, mitigate, or reduce a vascular medicalcondition, or to provide a pro-healing effect.

In some embodiments, the vascular medical condition or vascularcondition is a coronary artery disease (CAD) and/or a peripheralvascular disease (PVD). Some examples of such vascular medical diseasesare restenosis and/or atherosclerosis. Some other examples of theseconditions include thrombosis, hemorrhage, vascular dissection orperforation, vascular aneurysm, vulnerable plaque, chronic totalocclusion, claudication, anastomotic proliferation (for vein andartificial grafts), bile duct obstruction, urethral obstruction, tumorobstruction, or combinations of these.

Definitions

Wherever applicable, the definitions to some terms used throughout thedescription of the present invention as provided below shall apply. Theterms “biologically degradable” (or “biodegradable”), “biologicallyerodable” (or “bioerodable”), “biologically absorbable” (or“bioabsorbable”), and “biologically resorbable” (or “bioresorbable”), inreference to polymers and coatings, are used interchangeably and referto polymers and coatings that are capable of being completely orsubstantially completely degraded, dissolved, and/or eroded over timewhen exposed to physiological conditions and can be gradually resorbed,absorbed and/or eliminated by the body, or that can be degraded intofragments that can pass through the kidney membrane of an animal (e.g.,a human), e.g., fragments having a molecular weight of about 40,000Daltons (40 K Daltons) or less. The process of breaking down andeventual absorption and elimination of the polymer or coating can becaused by, e.g., hydrolysis, metabolic processes, oxidation, enzymaticprocesses, bulk or surface erosion, and the like. Conversely, a“biostable” polymer or coating refers to a durable polymer or coatingthat is not biodegradable.

Whenever the reference is made to “biologically degradable,”“biologically erodable,” “biologically absorbable,” and “biologicallyresorbable” stent coatings or polymers forming such stent coatings, itis understood that after the process of degradation, erosion,absorption, and/or resorption has been completed or substantiallycompleted, no coating or substantially little coating will remain on thestent. Whenever the terms “degradable,” “biodegradable,” or“biologically degradable” are used in this application, they areintended to broadly include biologically degradable, biologicallyerodable, biologically absorbable, and biologically resorbable polymersor coatings.

“Physiological conditions” refer to conditions to which an implant isexposed within the body of an animal (e.g., a human). Physiologicalconditions include, but are not limited to, “normal” body temperaturefor that species of animal (approximately 37° C. for a human) and anaqueous environment of physiologic ionic strength, pH and enzymes. Insome cases, the body temperature of a particular animal may be above orbelow what would be considered “normal” body temperature for thatspecies of animal. For example, the body temperature of a human may beabove or below approximately 37° C. in certain cases. The scope of thepresent invention encompasses such cases where the physiologicalconditions (e.g., body temperature) of an animal are not considered“normal.”

In the context of a blood-contacting implantable device, a “prohealing”drug or agent refers to a drug or agent that has the property that itpromotes or enhances re-endothelialization of arterial lumen to promotehealing of the vascular tissue.

As used herein, a “co-drug” is a drug that is administered concurrentlyor sequentially with another drug to achieve a particularpharmacological effect. The effect may be general or specific. Theco-drug may exert an effect different from that of the other drug, or itmay promote, enhance or potentiate the effect of the other drug.

As used herein, the term “prodrug” refers to an agent rendered lessactive by a chemical or biological moiety, which metabolizes into orundergoes in vivo hydrolysis to form a drug or an active ingredientthereof. The term “prodrug” can be used interchangeably with terms suchas “proagent”, “latentiated drugs”, “bioreversible derivatives”, and“congeners”. N. J. Harper, Drug latentiation, Prog Drug Res., 4: 221-294(1962); E. B. Roche, Design of Biopharmaceutical Properties throughProdrugs and Analogs, Washington, D.C.: American PharmaceuticalAssociation (1977); A. A. Sinkula and S. H. Yalkowsky, Rationale fordesign of biologically reversible drug derivatives: prodrugs, J. Pharm.Sci., 64: 181-210 (1975). Use of the term “prodrug” usually implies acovalent link between a drug and a chemical moiety, though some authorsalso use it to characterize some forms of salts of the active drugmolecule. Although there is no strict universal definition of a prodrugitself, and the definition may vary from author to author, prodrugs cangenerally be defined as pharmacologically less active chemicalderivatives that can be converted in vivo, enzymatically ornonenzymatically, to the active, or more active, drug molecules thatexert a therapeutic, prophylactic or diagnostic effect. Sinkula andYalkowsky, above; V. J. Stella et al., Prodrugs: Do they have advantagesin clinical practice?, Drugs, 29: 455-473 (1985).

Unless otherwise specifically defined, the terms “polymer” and“polymeric” refer to compounds that are the product of a polymerizationreaction. These terms are inclusive of homopolymers (i.e., polymersobtained by polymerizing one type of monomer by either chain orcondensation polymers), copolymers (i.e., polymers obtained bypolymerizing two or more different types of monomers by either chain orcondensation polymers), condensation polymers (polymers made fromcondensation polymerization, tri-block copolymers, etc., includingrandom (by either chain or condensation polymers), alternating (byeither chain or condensation polymers), block (by either chain orcondensation polymers), graft, dendritic, crosslinked and any othervariations thereof

As used herein, the term “implantable” refers to the attribute of beingimplantable in a mammal (e.g., a human being or patient) that meets themechanical, physical, chemical, biological, and pharmacologicalrequirements of a device provided by laws and regulations of agovernmental agency (e.g., the U.S. FDA) such that the device is safeand effective for use as indicated by the device. As used herein, an“implantable device” may be any suitable substrate that can be implantedin a human or non-human animal. Examples of implantable devices include,but are not limited to, self-expandable stents, balloon-expandablestents, coronary stents, peripheral stents, stent-grafts, catheters,other expandable tubular devices for various bodily lumen or orifices,grafts, vascular grafts, arterio-venous grafts, by-pass grafts,pacemakers and defibrillators, leads and electrodes for the preceding,artificial heart valves, anastomotic clips, arterial closure devices,patent foramen ovale closure devices, cerebrospinal fluid shunts, andparticles (e.g., drug-eluting particles, microparticles andnanoparticles). The stents may be intended for any vessel in the body,including neurological, carotid, vein graft, coronary, aortic, renal,iliac, femoral, popliteal vasculature, and urethral passages. Animplantable device can be designed for the localized delivery of atherapeutic agent. A medicated implantable device may be constructed inpart, e.g., by coating the device with a coating material containing atherapeutic agent. The body of the device may also contain a therapeuticagent.

An implantable device can be fabricated with a coating containingpartially or completely a biodegradable/bioabsorbable/bioerodablepolymer, a biostable polymer, or a combination thereof. An implantabledevice itself can also be fabricated partially or completely from abiodegradable/bioabsorbable/bioerodable polymer, a biostable polymer, ora combination thereof

As used herein, a material that is described as a layer or a film (e.g.,a coating) “disposed over” an indicated substrate (e.g., an implantabledevice) refers to, e.g., a coating of the material deposited directly orindirectly over at least a portion of the surface of the substrate.Direct depositing means that the coating is applied directly to theexposed surface of the substrate. Indirect depositing means that thecoating is applied to an intervening layer that has been depositeddirectly or indirectly over the substrate. In some embodiments, the terma “layer” or a “film” excludes a film or a layer formed on anon-implantable device.

In the context of a stent, “delivery” refers to introducing andtransporting the stent through a bodily lumen to a region, such as alesion, in a vessel that requires treatment. “Deployment” corresponds tothe expanding of the stent within the lumen at the treatment region.Delivery and deployment of a stent are accomplished by positioning thestent about one end of a catheter, inserting the end of the catheterthrough the skin into a bodily lumen, advancing the catheter in thebodily lumen to a desired treatment location, expanding the stent at thetreatment location, and removing the catheter from the lumen.

As used herein, the term “crystalline” refers to having crystallinity ofmore than 5% in a tri-block copolymer. In some embodiments, the term“crystalline” can refer to having crystallinity of more than about 10%,more than about 20%, more than about 30%, more than about 40%, more thanabout 50%, or more than about 60% in a tri-block copolymer.

The term “semi-crystalline morphology” refers to having crystallinedomain(s)/region(s) and amorphous domain(s)/region(s) in a polymer.

Tri-block copolymers with different contents of these three monomershave different properties with regard to, e.g., rate of degradation,mechanical properties, drug permeability, water permeability, and drugrelease rate, depending on a particular composition of the monomers inthe tri-block copolymer.

In some embodiments, the tri-block copolymer can have a T_(g) belowabout 60° C. This tri-block copolymer can have units derived fromD-lactide, L-lactide, or D,L-lactide from about 10% to about 80% byweight. Monomers such as D-lactide, L-lactide, glycolide, and dioxanonecan crystallalize if present in high concentration in a polymer.However, crystallization of units from any of these monomers can beminimized or prevented if concentration of each is below 80% by weightin the polymer. Therefore, the composition of a tri-block copolymerdescribed herein shall include units of D-lactide or L-lactide at about10-80% by weight, units of glycolide at about 5-80% by weight and unitsfrom the third, low T_(g) monomer at about 5-60% by weight. Thetri-block copolymer can have a weight-average molecular weight (M_(w))of about 10K Daltons or above, preferably from about 20K Daltons toabout 600K Daltons.

Ratios of units from the lactide, glycolide and the low T_(g) monomerscan vary, forming a tri-block copolymer having different properties,e.g., different degradation rates, different rates of release of a drugfrom a coating formed of the tri-block copolymer, different drugpermeability, different flexibility or mechanical properties. As notedabove, generally, the glycolide provides an accelerated or enhanceddegradation of the tri-block copolymer, the lactide monomer providesmechanical strength to the tri-block copolymer, and the third, low T_(g)monomer can enhance drug permeability, water permeability, and enhancingdegradation rate of the polymer, imparting greater flexibility andelongation, and improving mechanical properties of a coating formed ofthe tri-block copolymer.

In some embodiments, the ratio of the various monomers can vary alongthe chain of the tri-block copolymer. In such a tri-block copolymer, onepoint of the chain of polymer can be heavy with one monomer whileanother point of the chain can be light with the same monomer, forexample. If a monofunctional initiator is used, and if the selectedmonomers have highly different reactivity ratios, then a gradient ofcomposition is generated as the monomers are consumed during thepolymerization. In another methodology, such a tri-block copolymer canbe prepared by so-called gradient polymerization wherein during thepolymerization a first or second monomer is progressively added to thereactor containing all, or a portion of, the first monomer.(Matyjaszewski K. and Davis T. P. eds. Handbook of RadicalPolymerization, John Wiley & Sons, 2002, p. 789). Yet a third method isby introducing blocks of various ratios of the monomers into the chainof the tri-block copolymer.

In some embodiments, the block copolymer described herein can be used tobuild one or more blocks in combination with other blocks ofbiodegradable or biodurable polymers described below.

Preparation of the block copolymer described herein can be readilyaccomplished by established methods of polymer synthesis. For example,PLGA-PEG-PLGA can be synthesized by using PEG as an initiator for thering-opening polymerization of D,L-lactide and glycolide in the presenceof stannous octoate as a catalyst.

Biologically Active Agents

In some embodiments, the implantable device described herein canoptionally include at least one biologically active (“bioactive”) agent.The at least one bioactive agent can include any substance capable ofexerting a therapeutic, prophylactic or diagnostic effect for a patient.

Examples of suitable bioactive agents include, but are not limited to,synthetic inorganic and organic compounds, proteins and peptides,polysaccharides and other sugars, lipids, and DNA and RNA nucleic acidsequences having therapeutic, prophylactic or diagnostic activities.Nucleic acid sequences include genes, antisense molecules that bind tocomplementary DNA to inhibit transcription, and ribozymes. Some otherexamples of other bioactive agents include antibodies, receptor ligands,enzymes, adhesion peptides, blood clotting factors, inhibitors or clotdissolving agents such as streptokinase and tissue plasminogenactivator, antigens for immunization, hormones and growth factors,oligonucleotides such as antisense oligonucleotides and ribozymes andretroviral vectors for use in gene therapy. The bioactive agents couldbe designed, e.g., to inhibit the activity of vascular smooth musclecells. They could be directed at inhibiting abnormal or inappropriatemigration and/or proliferation of smooth muscle cells to inhibitrestenosis.

In certain embodiments, optionally in combination with one or more otherembodiments described herein, the implantable device can include atleast one biologically active agent selected from antiproliferative,antineoplastic, antimitotic, anti-inflammatory, antiplatelet,anticoagulant, antifibrin, antithrombin, antibiotic, antiallergic andantioxidant substances.

An antiproliferative agent can be a natural proteineous agent such as acytotoxin or a synthetic molecule. Examples of antiproliferativesubstances include, but are not limited to, actinomycin D or derivativesand analogs thereof (manufactured by Sigma-Aldrich, or COSMEGENavailable from Merck) (synonyms of actinomycin D include dactinomycin,actinomycin IV, actinomycin I₁, actinomycin X₁, and actinomycin C₁); alltaxoids such as taxols, docetaxel, and paclitaxel and derivativesthereof; all olimus drugs such as macrolide antibiotics, rapamycin,everolimus, structural derivatives and functional analogues ofrapamycin, structural derivatives and functional analogues ofeverolimus, FKBP-12 mediated mTOR inhibitors, biolimus, perfenidone,prodrugs thereof, co-drugs thereof, and combinations thereof. Examplesof rapamycin derivatives include, but are not limited to,40-O-(2-hydroxy)ethyl-rapamycin (trade name everolimus from Novartis),40-O-(2-ethoxy)ethyl-rapamycin (biolimus), 40-O-(3-hydroxy)propyl-rapamycin, 40-O-[2-(2-hydroxy)ethoxy]ethyl-rapamycin,40-O-tetrazole-rapamycin, 40-epi-(N1-tetrazolyl)-rapamycin (zotarolimus,manufactured by Abbott Labs.), Biolimus A9 (Biosensors International,Singapore), AP23572 (Ariad Pharmaceuticals), prodrugs thereof, co-drugsthereof, and combinations thereof.

An anti-inflammatory drug can be a steroidal anti-inflammatory drug, anonsteroidal anti-inflammatory drug (NSAID), or a combination thereof.Examples of anti-inflammatory drugs include, but are not limited to,alclofenac, alclometasone dipropionate, algestone acetonide, alphaamylase, amcinafal, amcinafide, amfenac sodium, amiprilosehydrochloride, anakinra, anirolac, anitrazafen, apazone, balsalazidedisodium, bendazac, benoxaprofen, benzydamine hydrochloride, bromelains,broperamole, budesonide, carprofen, cicloprofen, cintazone, cliprofen,clobetasol, clobetasol propionate, clobetasone butyrate, clopirac,cloticasone propionate, cormethasone acetate, cortodoxone, deflazacort,desonide, desoximetasone, dexamethasone, dexamethasone acetate,dexamethasone dipropionate, diclofenac potassium, diclofenac sodium,diflorasone diacetate, diflumidone sodium, diflunisal, difluprednate,diftalone, dimethyl sulfoxide, drocinonide, endrysone, enlimomab,enolicam sodium, epirizole, etodolac, etofenamate, felbinac, fenamole,fenbufen, fenclofenac, fenclorac, fendosal, fenpipalone, fentiazac,flazalone, fluazacort, flufenamic acid, flumizole, flunisolide acetate,flunixin, flunixin meglumine, fluocortin butyl, fluorometholone acetate,fluquazone, flurbiprofen, fluretofen, fluticasone propionate,furaprofen, furobufen, halcinonide, halobetasol propionate, halopredoneacetate, ibufenac, ibuprofen, ibuprofen aluminum, ibuprofen piconol,ilonidap, indomethacin, indomethacin sodium, indoprofen, indoxole,intrazole, isoflupredone acetate, isoxepac, isoxicam, ketoprofen,lofemizole hydrochloride, lomoxicam, loteprednol etabonate,meclofenamate sodium, meclofenamic acid, meclorisone dibutyrate,mefenamic acid, mesalamine, meseclazone, methylprednisolone suleptanate,momiflumate, nabumetone, naproxen, naproxen sodium, naproxol, nimazone,olsalazine sodium, orgotein, orpanoxin, oxaprozin, oxyphenbutazone,paranyline hydrochloride, pentosan polysulfate sodium, phenbutazonesodium glycerate, pirfenidone, piroxicam, piroxicam cinnamate, piroxicamolamine, pirprofen, prednazate, prifelone, prodolic acid, proquazone,proxazole, proxazole citrate, rimexolone, romazarit, salcolex,salnacedin, salsalate, sanguinarium chloride, seclazone, sermetacin,sudoxicam, sulindac, suprofen, talmetacin, talniflumate, talosalate,tebufelone, tenidap, tenidap sodium, tenoxicam, tesicam, tesimide,tetrydamine, tiopinac, tixocortol pivalate, tolmetin, tolmetin sodium,triclonide, triflumidate, zidometacin, zomepirac sodium, aspirin(acetylsalicylic acid), salicylic acid, corticosteroids,glucocorticoids, tacrolimus, pimecorlimus, prodrugs thereof, co-drugsthereof, and combinations thereof

Alternatively, the anti-inflammatory agent can be a biological inhibitorof pro-inflammatory signaling molecules. Anti-inflammatory biologicalagents include antibodies to such biological inflammatory signalingmolecules.

In addition, the bioactive agents can be other than antiproliferative oranti-inflammatory agents. The bioactive agents can be any agent that isa therapeutic, prophylactic or diagnostic agent. In some embodiments,such agents can be used in combination with antiproliferative oranti-inflammatory agents. These bioactive agents can also haveantiproliferative and/or anti-inflammmatory properties or can have otherproperties such as antineoplastic, antimitotic, cystostatic,antiplatelet, anticoagulant, antifibrin, antithrombin, antibiotic,antiallergic, and/or antioxidant properties.

Examples of antineoplastics and/or antimitotics include, but are notlimited to, paclitaxel (e.g., TAXOL® available from Bristol-MyersSquibb), docetaxel (e.g., Taxotere® from Aventis), methotrexate,azathioprine, vincristine, vinblastine, fluorouracil, doxorubicinhydrochloride (e.g., Adriamycin® from Pfizer), and mitomycin (e.g.,Mutamycin® from Bristol-Myers Squibb).

Examples of antiplatelet, anticoagulant, antifibrin, and antithrombinagents that can also have cytostatic or antiproliferative propertiesinclude, but are not limited to, sodium heparin, low molecular weightheparins, heparinoids, hirudin, argatroban, forskolin, vapiprost,prostacyclin and prostacyclin analogues, dextran,D-phe-pro-arg-chloromethylketone (synthetic antithrombin), dipyridamole,glycoprotein IIb/IIIa platelet membrane receptor antagonist antibody,recombinant hirudin, thrombin inhibitors such as ANGIOMAX (from Biogen),calcium channel blockers (e.g., nifedipine), colchicine, fibroblastgrowth factor (FGF) antagonists, fish oil (e.g., omega 3-fatty acid),histamine antagonists, lovastatin (a cholesterol-lowering drug thatinhibits HMG-CoA reductase, brand name Mevacor® from Merck), monoclonalantibodies (e.g., those specific for platelet-derived growth factor(PDGF) receptors), nitroprusside, phosphodiesterase inhibitors,prostaglandin inhibitors, suramin, serotonin blockers, steroids,thioprotease inhibitors, triazolopyrimidine (a PDGF antagonist), nitricoxide or nitric oxide donors, super oxide dismutases, super oxidedismutase mimetics, 4-amino-2,2,6,6-tetramethylpiperidine-1-oxyl(4-amino-TEMPO), estradiol, anticancer agents, dietary supplements suchas various vitamins, and a combination thereof.

Examples of cytostatic substances include, but are not limited to,angiopeptin, angiotensin converting enzyme inhibitors such as captopril(e.g., Capoten® and Capozide® from Bristol-Myers Squibb), cilazapril andlisinopril (e.g., Prinivil® and Prinzide® from Merck).

Examples of antiallergic agents include, but are not limited to,permirolast potassium. Examples of antioxidant substances include, butare not limited to, 4-amino-2,2,6,6-tetramethylpiperidine-1-oxyl(4-amino-TEMPO). Other bioactive agents include anti-infectives such asantiviral agents; analgesics and analgesic combinations; anorexics;antihelmintics; antiarthritics, antiasthmatic agents; anticonvulsants;antidepressants; antidiuretic agents; antidiarrheals; antihistamines;antimigrain preparations; antinauseants; antiparkinsonism drugs;antipruritics; antipsychotics; antipyretics; antispasmodics;anticholinergics; sympathomimetics; xanthine derivatives; cardiovascularpreparations including calcium channel blockers and beta-blockers suchas pindolol and antiarrhythmics; antihypertensives; diuretics;vasodilators including general coronary vasodilators; peripheral andcerebral vasodilators; central nervous system stimulants; cough and coldpreparations, including decongestants; hypnotics; immunosuppressives;muscle relaxants; parasympatholytics; psychostimulants; sedatives;tranquilizers; naturally derived or genetically engineered lipoproteins;and restenoic reducing agents.

Other biologically active agents that can be used includealpha-interferon, genetically engineered epithelial cells, tacrolimusand dexamethasone.

A “prohealing” drug or agent, in the context of a blood-contactingimplantable device, refers to a drug or agent that has the property thatit promotes or enhances re-endothelialization of arterial lumen topromote healing of the vascular tissue. The portion(s) of an implantabledevice (e.g., a stent) containing a prohealing drug or agent canattract, bind, and eventually become encapsulated by endothelial cells(e.g., endothelial progenitor cells). The attraction, binding, andencapsulation of the cells will reduce or prevent the formation ofemboli or thrombi due to the loss of the mechanical properties thatcould occur if the stent was insufficiently encapsulated. The enhancedre-endothelialization can promote the endothelialization at a ratefaster than the loss of mechanical properties of the stent.

The prohealing drug or agent can be dispersed in the body of thebioabsorbable polymer substrate or scaffolding. The prohealing drug oragent can also be dispersed within a bioabsorbable polymer coating overa surface of an implantable device (e.g., a stent).

“Endothelial progenitor cells” refer to primitive cells made in the bonemarrow that can enter the bloodstream and go to areas of blood vesselinjury to help repair the damage. Endothelial progenitor cells circulatein adult human peripheral blood and are mobilized from bone marrow bycytokines, growth factors, and ischemic conditions. Vascular injury isrepaired by both angiogenesis and vasculogenesis mechanisms. Circulatingendothelial progenitor cells contribute to repair of injured bloodvessels mainly via a vasculogenesis mechanism.

In some embodiments, the prohealing drug or agent can be an endothelialcell (EDC)-binding agent. In certain embodiments, the EDC-binding agentcan be a protein, peptide or antibody, which can be, e.g., one ofcollagen type 1, a 23 peptide fragment known as single chain Fv fragment(scFv A5), a junction membrane protein vascular endothelial(VE)-cadherin, and combinations thereof. Collagen type 1, when bound toosteopontin, has been shown to promote adhesion of endothelial cells andmodulate their viability by the down regulation of apoptotic pathways.S. M. Martin, et al., J. Biomed. Mater. Res., 70A:10-19 (2004).Endothelial cells can be selectively targeted (for the targeted deliveryof immunoliposomes) using scFv A5. T. Volkel, et al., Biochimica etBiophysica Acta, 1663:158-166 (2004). Junction membrane protein vascularendothelial (VE)-cadherin has been shown to bind to endothelial cellsand down regulate apoptosis of the endothelial cells. R. Spagnuolo, etal., Blood, 103:3005-3012 (2004).

In a particular embodiment, the EDC-binding agent can be the activefragment of osteopontin,(Asp-Val-Asp-Val-Pro-Asp-Gly-Asp-Ser-Leu-Ala-Try-Gly). Other EDC-bindingagents include, but are not limited to, EPC (epithelial cell)antibodies, RGD peptide sequences, RGD mimetics, and combinationsthereof

In further embodiments, the prohealing drug or agent can be a substanceor agent that attracts and binds endothelial progenitor cells.Representative substances or agents that attract and bind endothelialprogenitor cells include antibodies such as CD-34, CD-133 and vegf type2 receptor. An agent that attracts and binds endothelial progenitorcells can include a polymer having nitric oxide donor groups.

The foregoing biologically active agents are listed by way of exampleand are not meant to be limiting. Other biologically active agents thatare currently available or that may be developed in the future areequally applicable.

In a more specific embodiment, optionally in combination with one ormore other embodiments described herein, the implantable device of theinvention comprises at least one biologically active agent selected frompaclitaxel, docetaxel, estradiol, nitric oxide donors, super oxidedismutases, super oxide dismutase mimics,4-amino-2,2,6,6-tetramethylpiperidine-1-oxyl (4-amino-TEMPO),tacrolimus, dexamethasone, dexamethasone acetate, rapamycin, rapamycinderivatives, 40-O-(2-hydroxy)ethyl-rapamycin (everolimus),40-O-(2-ethoxy)ethyl-rapamycin (biolimus),40-O-(3-hydroxy)propyl-rapamycin,40-O-[2-(2-hydroxy)ethoxy]ethyl-rapamycin, 40-O-tetrazole-rapamycin,40-epi-(N1-tetrazolyl)-rapamycin (zotarolimus), Biolimus A9 (BiosensorsInternational, Singapore), AP23572 (Ariad Pharmaceuticals),pimecrolimus, imatinib mesylate, midostaurin, clobetasol, progenitorcell-capturing antibodies, prohealing drugs, prodrugs thereof, co-drugsthereof, and a combination thereof. In a particular embodiment, thebioactive agent is everolimus. In another specific embodiment, thebioactive agent is clobetasol.

An alternative class of drugs would be p-para-□-agonists for increasedlipid transportation, examples include feno fibrate.

In some embodiments, optionally in combination with one or more otherembodiments described herein, the at least one biologically active agentspecifically cannot be one or more of any of the bioactive drugs oragents described herein.

Coating construct

According to some embodiments of the invention, optionally incombination with one or more other embodiments described herein, acoating disposed over an implantable device (e.g., a stent) can includea block copolymer described herein in a layer according to any design ofa coating. The coating can be a multi-layer structure that includes atleast one reservoir layer, which is layer (2) described below, and caninclude any of the following (1), (3), (4) and (5) layers or combinationthereof:

-   -   (1) a primer layer; (optional)    -   (2) a reservoir layer (also referred to “matrix layer” or “drug        matrix”), which can be a drug-polymer layer including at least        one polymer (drug-polymer layer) or, alternatively, a        polymer-free drug layer;    -   (3) a release control layer (also referred to as a        “rate-limiting layer”) (optional);    -   (4) a topcoat layer; and/or (optional);    -   (5) a finishing coat layer. (optional).

In some embodiments, a coating of the invention can include two or morereservoir layers described above, each of which can include a bioactiveagent described herein.

Each layer of a stent coating can be disposed over the implantabledevice (e.g., a stent) by dissolving the amorphous polymer, optionallywith one or more other polymers, in a solvent, or a mixture of solvents,and disposing the resulting coating solution over the stent by sprayingor immersing the stent in the solution. After the solution has beendisposed over the stent, the coating is dried by allowing the solvent toevaporate. The process of drying can be accelerated if the drying isconducted at an elevated temperature. The complete stent coating can beoptionally annealed at a temperature between about 40° C. and about 150°C., e.g., 80° C., for a period of time between about 5 minutes and about60 minutes, if desired, to allow for crystallization of the polymercoating, and/or to improve the thermodynamic stability of the coating.

To incorporate a bioactive agent (e.g., a drug) into the reservoirlayer, the drug can be combined with the polymer solution that isdisposed over the implantable device as described above. Alternatively,if it is desirable a polymer-free reservoir can be made. To fabricate apolymer-free reservoir, the drug can be dissolved in a suitable solventor mixture of solvents, and the resulting drug solution can be disposedover the implantable device (e.g., stent) by spraying or immersing thestent in the drug-containing solution.

Instead of introducing a drug via a solution, the drug can be introducedas a colloid system, such as a suspension in an appropriate solventphase. To make the suspension, the drug can be dispersed in the solventphase using conventional techniques used in colloid chemistry. Dependingon a variety of factors, e.g., the nature of the drug, those havingordinary skill in the art can select the solvent to form the solventphase of the suspension, as well as the quantity of the drug to bedispersed in the solvent phase. Optionally, a surfactant can be added tostabilize the suspension. The suspension can be mixed with a polymersolution and the mixture can be disposed over the stent as describedabove. Alternatively, the drug suspension can be disposed over the stentwithout being mixed with the polymer solution.

The drug-polymer layer can be applied directly or indirectly over atleast a portion of the stent surface to serve as a reservoir for atleast one bioactive agent (e.g., drug) that is incorporated into thereservoir layer. The optional primer layer can be applied between thestent and the reservoir to improve the adhesion of the drug-polymerlayer to the stent. The optional topcoat layer can be applied over atleast a portion of the reservoir layer and serves as a rate-limitingmembrane that helps to control the rate of release of the drug. In oneembodiment, the topcoat layer can be essentially free from any bioactiveagents or drugs. If the topcoat layer is used, the optional finishingcoat layer can be applied over at least a portion of the topcoat layerfor further control of the drug-release rate and for improving thebiocompatibility of the coating. Without the topcoat layer, thefinishing coat layer can be deposited directly on the reservoir layer.

Sterilization of a coated medical device generally involves a processfor inactivation of micropathogens. Such processes are well known in theart. A few examples are e-beam, ETO sterilization, and irradiation.Most, if not all, of these processes can involve an elevatedtemperature. For example, ETO sterilization of a coated stent generallyinvolves heating above 50° C. at humidity levels reaching up to 100% forperiods of a few hours up to 24 hours. A typical EtO cycle would havethe temperature in the enclosed chamber to reach as high as above 50° C.within the first 3-4 hours then and fluctuate between 40° C. to 50° C.for 17-18 hours while the humidity would reach the peak at 100% andmaintain above 80% during the fluctuation time of the cycle.

The process of the release of a drug from a coating having both topcoatand finishing coat layers includes at least three steps. First, the drugis absorbed by the polymer of the topcoat layer at the drug-polymerlayer/topcoat layer interface. Next, the drug diffuses through thetopcoat layer using the void volume between the macromolecules of thetopcoat layer polymer as pathways for migration. Next, the drug arrivesat the topcoat layer/finishing layer interface. Finally, the drugdiffuses through the finishing coat layer in a similar fashion, arrivesat the outer surface of the finishing coat layer, and desorbs from theouter surface. At this point, the drug is released into the blood vesselor surrounding tissue. Consequently, a combination of the topcoat andfinishing coat layers, if used, can serve as a rate-limiting barrier.The drug can be released by virtue of the degradation, dissolution,and/or erosion of the layer(s) forming the coating, or via migration ofthe drug through the amorphous polymeric layer(s) into a blood vessel ortissue.

In one embodiment, any or all of the layers of the stent coating can bemade of a block copolymer described herein. In another embodiment, theoutermost layer of the coating can be limited to a block copolymer asdefined above.

To illustrate in more detail, in a stent coating having all four layersdescribed above (i.e., the primer, the reservoir layer, the topcoatlayer and the finishing coat layer), the outermost layer is thefinishing coat layer, which can be made of a block copolymer described.The remaining layers (i.e., the primer, the reservoir layer and thetopcoat layer) optionally having the properties of being biodegradableor, biostable, or being mixed with a block copolymer as describedherein. The polymer(s) in a particular layer may be the same as ordifferent than those in any of the other layers, as long as the layer onthe outside of another bioabsorbable should preferably also bebioabsorbable and degrade at a similar or faster relative to the innerlayer. As another illustration, the coating can include a single matrixlayer comprising a polymer described herein and a drug.

If a finishing coat layer is not used, the topcoat layer can be theoutermost layer and should be made of a block copolymer as described. Inthis case, the remaining layers (i.e., the primer and the reservoirlayer) optionally can also be fabricated of a block copolymer describedherein. The polymer(s) in a particular layer may be the same as ordifferent than those in any of the other layers, as long as the outsideof another bioabsorbable should preferably also be bioabsorbable anddegrade at a similar or faster relative to the inner layer.

If neither a finishing coat layer nor a topcoat layer is used, the stentcoating could have only two layers—the primer and the reservoir. In sucha case, the reservoir is the outermost layer of the stent coating andshould be made of a block copolymer described. The primer optionally canalso be fabricated of a block copolymer described herein and optionallyone or more biodegradable polymer(s), biostable polymer(s), or acombination thereof. The two layers may be made from the same ordifferent polymers, as long as the layer on the outside of anotherbioabsorbable should preferably also be bioabsorbable and degrade at asimilar or faster relative to the inner layer.

Any layer of a coating can contain any amount of a block copolymerdescribed herein and optionally being mixed with another bioabsorbableand/or biocompatible polymer. Non-limiting examples of bioabsorbablepolymers and biocompatible polymers include poly(N-vinyl pyrrolidone);polydioxanone; polyorthoesters; polyanhydrides; poly(glycolic acid);poly(glycolic acid-co-trimethylene carbonate); polyphosphoesters;polyphosphoester urethanes; poly(amino acids); poly(trimethylenecarbonate); poly(iminocarbonates); co-poly(ether-esters); polyalkyleneoxalates; polyphosphazenes; biomolecules, e.g., fibrin, fibrinogen,cellulose, cellophane, starch, collagen, hyaluronic acid, andderivatives thereof (e.g., cellulose acetate, cellulose butyrate,cellulose acetate butyrate, cellulose nitrate, cellulose propionate,cellulose ethers, and carboxymethyl cellulose), polyurethane,polyesters, polycarbonates, polyurethanes, poly(L-lacticacid-co-caprolactone) (PLLA-CL), poly(D-lactic acid-co-caprolactone)(PDLA-CL), poly(DL-lactic acid-co-caprolactone) (PDLLA-CL),poly(D-lactic acid-glycolic acid (PDLA-GA), poly(L-lactic acid-glycolicacid (PLLA-GA), poly(DL-lactic acid-glycolic acid (PDLLA-GA),poly(D-lactic acid-co-glycolide-co-caprolactone) (PDLA-GA-CL),poly(L-lactic acid-co-glycolide-co-caprolactone) (PLLA-GA-CL),poly(DL-lactic acid-co-glycolide-co-caprolactone) (PDLLA-GA-CL),poly(L-lactic acid-co-caprolactone) (PLLA-CL), poly(D-lacticacid-co-caprolactone) (PDLA-CL), poly(DL-lactic acid-co-caprolactone)(PDLLA-CL), poly(glycolide-co-caprolactone) (PGA-CL), or any copolymersthereof.

Any layer of a coating can also contain any amount of a non-degradablepolymer, or a blend of more than one such. When a non-degradable polymeris used, the non-degradable polymer shall have a molecular weight(M_(w)) of about 40K Daltons or below. In general since not manypolymers are very elastic enough. If they are not, the higher Mw willprovide the toughness for the coating, ideally in drug eluting stents,polymers of higher than 100 kD are preferable. Also, since they are notdegradable or soluble, clearing the kidney should not be a concern.Non-limiting examples of non-degradable polymers include poly(methylmethacrylate), poly(ethyl methacrylate), poly(butyl methacrylate),poly(-ethylhexyl methacrylate), poly(lauryl methacrylate),poly(-hydroxylethyl methacrylate), poly(ethylene glycol (PEG) acrylate),poly(PEG methacrylate), methacrylate polymers containing2-methacryloyloxyethylphosphorylcholine (MPC), PC 1036, and poly(n-vinylpyrrolidone, poly(methacrylic acid), poly(acrylic acid),poly(hydroxypropyl methacrylate), poly(hydroxypropyl methacrylamide),methacrylate polymers containing 3-trimethylsilylpropyl methacrylate,and copolymers thereof.

Method of Fabricating Implantable Device

Other embodiments of the invention, optionally in combination with oneor more other embodiments described herein, are drawn to a method offabricating an implantable device. In one embodiment, the methodcomprises forming the implantable device of a material containing ablock copolymer described herein, optionally with one or more otherbiodegradable or biostable polymer or copolymers.

Under the method, a portion of the implantable device or the wholedevice itself can be formed of the material containing a biodegradableor biostable polymer or copolymer. The method can deposit a coatinghaving a range of thickness over an implantable device. In certainembodiments, the method deposits over at least a portion of theimplantable device a coating that has a thickness of ≦about 30 micron,or ≦about 20 micron, or ≦about 10 micron, or ≦about 5 micron.

In certain embodiments, the method is used to fabricate an implantabledevice selected from stents, grafts, stent-grafts, catheters, leads andelectrodes, clips, shunts, closure devices, valves, and particles. In aspecific embodiment, the method is used to fabricate a stent.

In some embodiments, to form an implantable device formed from apolymer, a polymer or copolymer optionally including at least onebioactive agent described herein can be formed into a polymer construct,such as a tube or sheet that can be rolled or bonded to form a constructsuch as a tube. An implantable device can then be fabricated from theconstruct. For example, a stent can be fabricated from a tube by lasermachining a pattern into the tube. In another embodiment, a polymerconstruct can be formed from the polymeric material of the inventionusing an injection-molding apparatus.

Non-limiting examples of polymers, which may or may not be the blockcopolymers defined above, that can be used to fabricate an implantabledevice include poly(N-acetylglucosamine) (Chitin), Chitosan,poly(hydroxyvalerate), poly(lactide-co-glycolide),poly(hydroxybutyrate), poly(hydroxybutyrate-co-valerate),polyorthoester, polyanhydride, poly(L-lactic acid-co-caprolactone)(PLLA-CL), poly(D-lactic acid-co-caprolactone) (PDLA-CL), poly(DL-lacticacid-co-caprolactone) (PDLLA-CL), poly(D-lactic acid-glycolic acid(PDLA-GA), poly(L-lactic acid-glycolic acid (PLLA-GA), poly(DL-lacticacid-glycolic acid (PDLLA-GA), poly(D-lacticacid-co-glycolide-co-caprolactone) (PDLA-GA-CL), poly(L-lacticacid-co-glycolide-co-caprolactone) (PLLA-GA-CL), poly(DL-lacticacid-co-glycolide-co-caprolactone) (PDLLA-GA-CL), poly(L-lacticacid-co-caprolactone) (PLLA-CL), poly(D-lactic acid-co-caprolactone)(PDLA-CL), poly(DL-lactic acid-co-caprolactone) (PDLLA-CL),poly(glycolide-co-caprolactone) (PGA-CL), poly(thioesters),poly(trimethylene carbonate), polyethylene amide, polyethylene acrylate,poly(glycolic acid-co-trimethylene carbonate), co-poly(ether-esters)(e.g., PEO/PLA), polyphosphazenes, biomolecules (e.g., fibrin,fibrinogen, cellulose, starch, collagen and hyaluronic acid),polyurethanes, silicones, polyesters, polyolefins, polyisobutylene andethylene-alphaolefin copolymers, acrylic polymers and copolymers otherthan polyacrylates, vinyl halide polymers and copolymers (e.g.,polyvinyl chloride), polyvinyl ethers (e.g., polyvinyl methyl ether),polyvinylidene halides (e.g., polyvinylidene chloride),polyacrylonitrile, polyvinyl ketones, polyvinyl aromatics (e.g.,polystyrene), polyvinyl esters (e.g., polyvinyl acetate),acrylonitrile-styrene copolymers, ABS resins, polyamides (e.g., Nylon 66and polycaprolactam), polycarbonates, polyoxymethylenes, polyimides,polyethers, polyurethanes, rayon, rayon-triacetate, cellulose andderivates thereof (e.g., cellulose acetate, cellulose butyrate,cellulose acetate butyrate, cellophane, cellulose nitrate, cellulosepropionate, cellulose ethers, and carboxymethyl cellulose), andcopolymers thereof.

Additional representative examples of polymers that may be suited forfabricating an implantable device include ethylene vinyl alcoholcopolymer (commonly known by the generic name EVOH or by the trade nameEVAL), poly(butyl methacrylate), poly(vinylidenefluoride-co-hexafluoropropylene) (e.g., SOLEF 21508, available fromSolvay Solexis PVDF of Thorofare, N.J.), polyvinylidene fluoride(otherwise known as KYNAR, available from ATOFINA Chemicals ofPhiladelphia, Pa.),poly(tetrafluoroethylene-co-hexafluoropropylene-co-vinylidene fluoride),ethylene-vinyl acetate copolymers, and polyethylene glycol.

Method of Treating or Preventing Disorders

An implantable device according to the present invention can be used totreat, prevent or diagnose various conditions or disorders. Examples ofsuch conditions or disorders include, but are not limited to,atherosclerosis, thrombosis, restenosis, hemorrhage, vasculardissection, vascular perforation, vascular aneurysm, vulnerable plaque,chronic total occlusion, patent foramen ovale, claudication, anastomoticproliferation of vein and artificial grafts, arteriovenous anastamoses,bile duct obstruction, urethral obstruction and tumor obstruction. Aportion of the implantable device or the whole device itself can beformed of the material, as described herein. For example, the materialcan be a coating disposed over at least a portion of the device.

In certain embodiments, optionally in combination with one or more otherembodiments described herein, the inventive method treats, prevents ordiagnoses a condition or disorder selected from atherosclerosis,thrombosis, restenosis, hemorrhage, vascular dissection, vascularperforation, vascular aneurysm, vulnerable plaque, chronic totalocclusion, patent foramen ovale, claudication, anastomotic proliferationof vein and artificial grafts, arteriovenous anastamoses, bile ductobstruction, urethral obstruction and tumor obstruction. In a particularembodiment, the condition or disorder is atherosclerosis, thrombosis,restenosis or vulnerable plaque.

In one embodiment of the method, optionally in combination with one ormore other embodiments described herein, the implantable device isformed of a material or includes a coating containing at least onebiologically active agent selected from paclitaxel, docetaxel,estradiol, nitric oxide donors, super oxide dismutases, super oxidedismutase mimics, 4-amino-2,2,6,6-tetramethylpiperidine-1-oxyl(4-amino-TEMPO), tacrolimus, dexamethasone, dexamethasone acetate,rapamycin, rapamycin derivatives, 40-O-(2-hydroxy)ethyl-rapamycin(everolimus), 40-O-(2-ethoxy)ethyl-rapamycin (biolimus),40-O-(3-hydroxy)propyl-rapamycin,40-O-[2-(2-hydroxy)ethoxy]ethyl-rapamycin, 40-O-tetrazole-rapamycin,40-epi-(N1-tetrazolyl)-rapamycin (zotarolimus), Biolimus A9 (BiosensorsInternational, Singapore), AP23572 (Ariad Pharmaceuticals),pimecrolimus, imatinib mesylate, midostaurin, clobetasol, progenitorcell-capturing antibodies, prohealing drugs, fenofibrate, prodrugsthereof, co-drugs thereof, and a combination thereof.

In certain embodiments, optionally in combination with one or more otherembodiments described herein, the implantable device used in the methodis selected from stents, grafts, stent-grafts, catheters, leads andelectrodes, clips, shunts, closure devices, valves, and particles. In aspecific embodiment, the implantable device is a stent.

While particular embodiments of the present invention have been shownand described, it will be obvious to those skilled in the art thatchanges and modifications can be made without departing from thisinvention in its broader aspects. Therefore, the claims are to encompasswithin their scope all such changes and modifications as fall within thetrue sprit and scope of this invention.

1. An implantable device, comprising a block copolymer, the blockcopolymer comprising at least one polyester block and at least onepoly(ethylene glycol) (PEG) block, wherein: the PEG block has a weightaverage molecular weight (M_(w)) from about 1,000 Daltons to about30,000 Daltons, the block copolymer is biosoluble, and upon exposure toa physiological environment, 80% mass of the block copolymer willdissolve in a period of about 1 day to about 90 days.
 2. The implantabledevice of claim 1, wherein the polyester block comprises glycolide. 3.The implantable device of claim 1, wherein the polyester block compriseslactide.
 4. The implantable device of claim 1, wherein the lactidecomprises D,L-lactide, L-lactide, D-lactide, meso-lactide orcombinations thereof
 5. The implantable device of claim 3, wherein theblock copolymer forms a coating on the implantable device, the coatingcomprising a semi-crystalline morphology, and wherein the lactide in thepolyester block has a molar concentration of at least 60%.
 6. Theimplantable device of claim 5, wherein the lactide in the polyesterblock has a molar concentration of at least 80%.
 7. The implantabledevice of claim 2, wherein the glycolide in the polyester block has amolar concentration of between about 10% and about 75%.
 8. Theimplantable device of claim 1, wherein the block copolymer comprisesbiodegradable side blocks.
 9. The implantable device of claim 8, whereinthe side blocks are selected from the group consisting ofpolyanhydrides, poly(ester amides), polythioesters, and combinationsthereof
 10. The implantable device of claim 1, wherein the polyesterblock comprises units from caprolactone.
 11. The implantable device ofclaim 1, wherein the block copolymer is an alternating A-B blockcopolymer where A is a poly(lactide-co-glycolide) (PLGA) block and B isthe PEG block.
 12. The implantable device of claim 1, wherein the blockcopolymer is selected from the group consisting ofpoly(lactide-co-glycolide-co-caprolactone)-block-PEG-poly(lactide-co-glycolide-co-caprolactone),poly(trimethylene carbonate-co-glycolide)-block-PEG-block-poly(trimethylene carbonate-co-glycolide), polylactide-block-PEG-polyactide,poly(trimethylene carbonate-co-glycolide)-block-PEG-poly(trimethylenecarbonate-co-glycolide), and combinations thereof
 13. The implantabledevice of claim 1, wherein the block copolymer has a M_(w) of about60,000 Daltons or higher.
 14. The implantable device of claim 1, whereinthe block copolymer has a M_(w) of about 100,000 Daltons or higher. 15.The implantable device of claim 1, wherein the block copolymer forms acoating on the implantable device.
 16. The implantable device of claim1, wherein the block copolymer forms at least a portion of the bodystructure of the implantable device.
 17. The implantable device of claim15, wherein the coating further comprises a bioactive agent.
 18. Theimplantable device of claim 17, wherein the bioactive agent is selectedfrom paclitaxel, docetaxel, estradiol, 17-beta-estradiol, nitric oxidedonors, super oxide dismutases, super oxide dismutases mimics,4-amino-2,2,6,6-tetramethylpiperidine-1-oxyl (4-amino-TEMPO), biolimus,tacrolimus, dexamethasone, dexamethasone acetate, corticosteroids,rapamycin, rapamycin derivatives, 40-O-(2-hydroxy)ethyl-rapamycin(everolimus), 40-O-(3-hydroxy)propyl-rapamycin,40-O-[2-(2-hydroxy)ethoxy]ethyl-rapamycin, and 40-O-tetrazole-rapamycin,40-epi-(N1-tetrazolyl)-rapamycin (ABT-578), zotarolimus, Biolimus A9(Biosensors International, Singapore), AP23572 (Ariad Pharmaceuticals),γ-hiridun, clobetasol, pimecrolimus, imatinib mesylate, midostaurin,cRGD, feno fibrate, prodrugs thereof, co-drugs thereof, and combinationsthereof
 19. The implantable device of claim 1, which is a stent.
 20. Theimplantable device of claim 1, which is a bioabsorbable stent.